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Ceramic Catalyst

Precious metal and base metal catalyst formulation coated on ceramic honeycomb substrate, used in the catalytic converter of gasoline vehicles to catalyze, convert and purify the exhaust.

Automobile Catalyst

Product Overview

Exhaust emissions from gasoline engine operations are comprised of CO, hydrocarbons (HC) and Nitrogen oxides (NOx). Gasoline engine operation is controlled at very narrow air/fuel ratio which is close to proper value so the emissions of CO, HC and NOx can be removed simultaneously on three way catalytic converters.

PRUITING® ceramic catalyst are based on the proprietary catalyst formulation of precious metal / base metal combination coated on ceramic honeycomb substrates. After coated with catalysts, this product is applied in catalytic converter of gasoline vehicle to catalyze, convert and purify the exhaust, making vehicle exhaust reaching Euro III,Euro IV and Euro V etc. emission standard both for OEM & Aftermarket.

PRUITING® coated substrates enable high emissions conversion systems by offering:

  • Excellent substrate, aperture wall is thin, and its total area is larger than superficial area
  • High performance, good thermal impact resistance and thermal shock resistance, good performance in cold start, low ignition temperature, quick temperature rise, little air resistance, and high conversion
  • Low pressure drop
  • 80,000 km Least Life Time

Key Benefits

Technical Features and Key Benefits

  • Excellent substrate with thin aperture wall and total area larger than superficial area
  • Good thermal impact resistance and thermal shock resistance
  • Good performance in cold start with low ignition temperature and quick temperature rise
  • Little air resistance and high conversion
  • Low pressure drop
  • 80,000 km least life time

Who It Is For

Buyers Who Specify This Product

  • Gasoline vehicle OEM programmes
  • Aftermarket catalytic converter manufacturers
  • Exhaust system builders working to Euro III, Euro IV and Euro V

Problems It Solves

What It Fixes in the Exhaust Line

  • CO, hydrocarbons and NOx that must be removed simultaneously from gasoline exhaust
  • Poor cold start conversion before the catalyst reaches light-off
  • Meeting Euro III, Euro IV and Euro V emission standards for OEM and aftermarket

Specifications

Published Sizes and Technical Data

Our universal specification and size:

(A) Specification of 100 aperture/inch2 - 600 aperture/inch2 typical products in round shape:

NOSpecificationNo.SpecificationNo.Specification
1Ø76.2×5011Ø101.6×123.421Ø118.4×120
2Ø80×6012Ø103×10022Ø118.4×152.4
3Ø83×6013Ø103×13023Ø118.4×136
4Ø83×12514Ø106×8024Ø150×100
5Ø83×8515Ø106×13025Ø170×100
6Ø 93 × 6016Ø 106 × 152.426Ø 105.7 × 152.4
7Ø 93 × 101.617Ø 110 × 13027Ø 105.7 × 130
8Ø 93 × 152.418Ø 110 × 15028Ø 97 × 170
9Ø 100 × 10019Ø 112 × 8029Ø 194.5 × 101.6
10Ø 101.6 × 7620Ø 118.4 × 10030Ø 105.4 × 80

(B) Specification of 100 aperture/inch2 - 600 aperture/inch2 typical products in racetrack shape and ellipse:

NOSpecificationNO.Specification
180×57×85 R21.511169.7×80.8×152.4 R37.2
299.8×68.1×120.6 R33.612177.8×114.3×170 R44.9
3112×60×90 R2813169×85.7×127 R30
4120.6×80×152.4 R39.614127×61×120.7 R23
5144×68×152.4 R28.415130×85×150 R41
6144.3×68.1×152.4 R32.216112×60×80 R28.3
7144.8×81.3×152.4 R3717148.6×83.4×81 R38
8147×76.5×76 R3018148.6×83.4×163 R38
9147×95×152.4 R36.619131×86×80 R35
10148×84×152.4 R3820125×80×125 R32

(C) Specification of 100 aperture/inch2 - 600 aperture/inch2 typical products in irregular shape:

NOSpecificationNO.Specification
1Triangle144×84×7611Trapezium122.3×104.4×80
2Triangle144×84×15512Rectangle119.5×99.5×115
3Triangle143.5×84×15513Irregular shape 114×105×115
4Triangle144×84×13014Irregular shape 114×105×85
5Triangle144×84×152.415Irregular shape 114×105×110
6Triangle 144×84×5016Irregular shape 114×105×80
7Trapezium112.2×92×152.417Pear shape 120.2×108×75
8Trapezium112.2×92×50
9Trapezium112×91×152.4
10Trapezium122.3×104.4×80

Figures above are reproduced from the PRT published specification. Dimensions in mm unless stated otherwise. Ø denotes diameter.

Quality And Supply

Quality Control Certification and Customisation

Quality Control and Certification

PRT achieved ISO/TS16949:2009 certification in 2009. All products are made in high quality and are completely inspected during manufacturing.

Research and Development

Pruiting has its own independent research laboratory and invests every year in catalyst technology and ceramic technology. An established new product development process is applied from the initial stage of development to shorten the development cycle and avoid errors.

Customisation Options

We work hand-in-hand with our customers to develop bespoke technical solutions. Send the engine displacement, target emission standard and installation envelope by email and our engineers will confirm the matching specification.

How to Order

  1. Send the engine displacement or flue gas duty, the target emission standard and the installation envelope.
  2. Our engineers confirm the matching dimension, cell density and material from the specification table.
  3. You receive a written quotation. Samples and drawings are handled by email.

FAQ

Ceramic Catalyst FAQ

How does a three-way catalyst work on a gasoline engine?

Gasoline engine operation is controlled at a very narrow air/fuel ratio close to the proper value, so the emissions of CO, HC and NOx can be removed simultaneously on three way catalytic converters.

What is the coating based on?

It is based on a proprietary catalyst formulation of precious metal and base metal combination coated on ceramic honeycomb substrates.

Which emission standards can it reach?

The product is applied in the catalytic converter of gasoline vehicles to make the exhaust reach Euro III, Euro IV and Euro V emission standards, both for OEM and aftermarket.

What service life is published?

80,000 km least life time.

Which sizes are available?

The universal specification tables cover 100 aperture/inch2 to 600 aperture/inch2 in round, racetrack, ellipse and irregular shapes.

Talk to an Engineer About Your Emission Control Project

Send us the engine displacement, target emission standard and installation envelope. We will come back with the matching substrate or catalyst specification.

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