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Metal abrasive material guide

Compare stainless steel, aluminium, zinc, copper and carbon steel media by density, hardness and size range, and see which substrate each one belongs on.

Density decides impact energy. At a given velocity a denser particle arrives with more energy and cuts deeper, which is why carbon steel and stainless clean aggressively and aluminium, zinc and copper do not. Choosing a light medium is not choosing a weak one; it is choosing an appropriate one for a soft substrate.

Hardness decides how the medium wears rather than how hard it hits. A medium softer than the substrate deforms instead of cutting, which is precisely what a deburring application on a casting wants. A medium harder than the substrate cuts, which is what descaling steel requires.

Compatibility decides what is left behind. Any medium embeds some of itself in the surface it strikes, so the question is whether that residue matters. On steel it does not. On aluminium, magnesium, zinc, copper or stainless, ferrous residue rusts, stains and can start galvanic corrosion.

The practical rule is to match the medium to the substrate first, then choose shape by whether the job is cleaning or peening, then size by the smallest feature that must be reached. Price enters last, because the price that matters is cost per part rather than cost per kilogram.

Specifications

Carbon steelDense and hard: steel cleaning and peening
Stainless steelDense, no iron residue: non-ferrous and peening
AluminiumLight: deburring and whitening castings
ZincZinc castings and electro galvanizing
CopperCopper and brass, soft and gentle

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Talk to Sukie about your blast line

Tell us the substrate, the finish you have to hand over and the machine you are running, and we will recommend the alloy, the shape and the size range against it.